In our most recent project, we're immersing ourselves in the transformation of a Land Rover Defender 110 – a vehicle crafted not just for the road, but for the rugged terrains of the Wyoming wilderness. Our client required a Defender capable of withstanding the harshest weather conditions and conquering snow-covered mountain drives. This demanded a comprehensive overhaul, ensuring that the Defender is not only sturdy but also customized to meet the specific demands of its picturesque yet challenging surroundings.
Automatic Conversion: Precision in Every Shift
First on the agenda was a game-changing automatic conversion. Bid farewell to the manual transmission as we introduced the Compushift electronic kit for the Td5 Defender. The 4HP22 automatic gearbox now seamlessly integrates with the LT230 Transfer case.
To ensure a flawless transition, technical upgrades were a must. We delved into the heart of the Defender, replacing the crank assembly with close attention to detail. Components such as the starter ring, flexplate, buttress ring, and boss were carefully selected and integrated to guarantee a seamless marriage between the new automatic gearbox and the LT230 Transfer case.
Acknowledging the importance of enhanced performance, significant upgrades were made to the transmission oil cooler and piping. Fabrications and brand new lines to accommodate the new transmission, optimizing cooling efficiency for the rigorous terrains our Defender would soon navigate. These enhancements ensure reliable performance even in demanding conditions.
Winterization Essentials
To tackle the challenges posed by Wyoming winters, we implemented a comprehensive set of winterization features. Beyond the comfort-focused additions, we prioritized functionality and ensured that every aspect of the Defender was winter-ready. In addition to heated seats, a heated window glass front and rear, and heated side-view mirrors that transform cold drives into cozy adventures, we took the following steps to enhance winter performance:
Insulation: Installed floor, wall, door, and ceiling insulation to create a thermal barrier, keeping the interior warm and comfortable even in the coldest temperatures.
Diesel In-Tank Heater: Added a diesel in-tank heater to maintain optimal fuel temperature, ensuring smooth engine performance during frigid conditions.
Inline Fuel Heater: Integrated an inline fuel heater to further enhance fuel system efficiency and prevent fuel gelling in sub-zero temperatures.
Engine Block Water Circulation Heater: Installed an engine block water circulation heater to keep the engine at an optimal operating temperature, facilitating easier starts and improved overall engine performance in cold weather.
Floor-Mounted Auxiliary Cabin Heater: Introduced a floor-mounted auxiliary cabin heater equipped with a 110V plug and circuit. This additional heating source contributes to a warm and comfortable interior, making the Defender a cozy haven during winter adventures.
Rear Window Heated Elements: Implemented rear window heated elements to ensure efficient defrosting, maintaining visibility and safety during frosty weather.
These winterization enhancements go beyond creature comforts, providing a holistic approach to preparing the Defender for the most challenging winter conditions. Whether cruising through snowy landscapes or braving icy terrains, the Defender stands ready for the coldest adventures Wyoming can offer.
Safety Upgrades
Centered on safety, we initiated crucial brake enhancements, replacing both pads and rotors to deliver impeccable stopping power. This ensures confident handling even on treacherous terrains. Furthermore, we fortified the Defender with a robust roll cage and roof rack, providing added protection for off-road expeditions through Wyoming's rugged landscapes.
Versatility and Comfort
To enhance versatility and comfort, we introduced several key features. A new rear soft top was integrated, offering an ideal option for open-air adventures amidst nature's beauty. This addition expands the Defender's capabilities, allowing occupants to enjoy unobstructed views of their surroundings. Inside, we carefully crafted a new center console, not only incorporating convenient cup holders but also seamlessly accommodating the new automatic shifter. This blend of functionality and comfort transforms every drive into an adventure, with convenient storage options and a touch of modern convenience.
Structural Integrity Maintenance
Recognizing the importance of structural integrity, we conducted comprehensive maintenance and repair procedures. To safeguard against corrosion, we performed rust control paint maintenance, applying protective coatings to vulnerable areas. This ensures the longevity and resilience of the Defender's exterior, crucial for enduring Wyoming's harsh conditions. Additionally, we addressed any rust concerns in the footwells through rigorous repair processes, reinforcing the structural integrity of these critical areas. Finally, to create a cozy and weather-resistant interior, we executed general sealing of windows, doors, and the bulkhead. This comprehensive approach ensures optimal insulation, maintaining a comfortable driving environment in any weather conditions.
Engine Overhaul
Under the hood, the Defender received a thorough rejuvenation. A brand-new turbo, along with a replacement of the head gasket, camshaft cover gasket, hub oil seal, and driving member gasket, ensures that the heart of the Defender beats strong. This overhaul guarantees both power and reliability, essential for the demanding terrains of Wyoming.
Enhanced Audio Experience
Elevating the driving experience, we performed sound system correction and upgrades. Addressing any imperfections in the audio system, we ensured crystal-clear sound quality. Additionally, alternator feedback and whining cancellation were implemented, minimizing interference and creating a refined audio atmosphere within the Defender.
As we wrap up this chapter in the Legacy Overland story, the Land Rover Defender 110 emerges as a bespoke masterpiece, crafted to tackle the challenges of the Wyoming wilderness. From the precision of the automatic conversion to the safety upgrades and winterization essentials, every detail reflects our commitment to excellence. Stay tuned for more adventures as we continue to breathe new life into iconic vehicles, ready to leave their mark on the great outdoors.
Some of the highlights include:
4HP22 automatic gearbox conversion from manual
LT230 Transfer case
Land Rover TD5 Engine
Compushift transmission electronics
Turbo replacement
Head gasket replacement
Transmission cooler
Heated windshield
Heated rear glass
Heated seat installation
Diesel in-tank heater
Inline fuel heater
Engine block water circulation heater
Floor mounted auxiliary cabin heater with 110V plug and circuit
Soft top canvas replacement
Roll cage and roof rack installation
Soft top installation
NAS Centre Console
Cooper ST Maxx Tires installed
New brake pads, brake discs
New camshaft cover gasket, hub oil seal, and driving member gasket
Marine-grade wiring
Fat brake pedal installation